Take control of your entire production cycle—from order intake to final output—with a powerful system built specifically for discrete manufacturing. Whether you run a small workshop or a multi-site factory, our Production Control System delivers the structure and insight you need to drive efficiency and output quality.
Whether you’re just setting up your production lines or running high-volume, multi-site operations, our solution is:
🔍 Comprehensive
Covers every layer of production, from initial order to finished product. No process is left out, no detail is overlooked.
🛡️ Robust
Designed for industrial reliability. Handles complex workflows, data inputs, and changes in demand without compromise.
📊 Scalable
From one factory to many, scale up without rework. Our system grows with your operation—adapting to new lines, new teams, and new challenges.
Key Capabilities of Production Control System :
Order Management
The system accepts orders from both customers and internal departments with clear input forms and validation checks. It automatically converts customer purchase orders into production work orders, reducing manual entry errors. Users can configure order templates to fit various product types and production complexities. This feature saves time and ensures data consistency across the entire order lifecycle. Order details such as specifications, quantities, and delivery dates are centralized, allowing all stakeholders direct and timely access.
Shop Floor Work Orders by Process
The system breaks down work orders into individual processes, allowing precise control at every stage of production. Each process is assigned specific inputs, tools, and resources, ensuring clarity and reducing errors. Work orders reflect the required multilevel bill of materials, linking components to each process step. This granular approach assists operators and supervisors in managing complex assemblies or disassemblies efficiently.
Multilevel Bill of Materials (BOM)
The system supports multi-tiered BOMs, allowing users to define parent-child relationships between assemblies and subassemblies. Each level can include detailed materials and components required for production.This hierarchical setup enables precise tracking of parts across manufacturing stages. It simplifies the handling of complex products by breaking down structures into manageable units.Users can visualize entire product compositions or drill down to specific parts. This enhances clarity in order planning and resource allocation.
Resources Management
Optimize use of labor, machinery, and tools. Schedule and allocate resources based on availability, workload, and job priorities. Effective resource management requires precise control over materials, labor, and equipment. This ensures that manufacturing processes operate efficiently without delays or shortages.
Process-by-Process Input & Dashboards
Capture data at every step—from raw material input to finished product. Monitor production flow using visual dashboards and gain control over cycle times, bottlenecks, and output. This system provides detailed control over every manufacturing phase. It ensures inputs are verified at each step and collects precise data for analysis, improving production accuracy and resource management.
Assembly & Disassembly
This system manages assembly and disassembly with detailed control over each step, ensuring accuracy and consistency. It supports multi-step tasks and tracks resource use, improving production clarity and reducing errors.
Dashboards for Real Time Insights
This system provides detailed data visualization tools that highlight essential production performance indicators. Users gain immediate access to customized performance measures and track key trends in production metrics, all designed to enhance decision-making and process control.
The system is built specifically for discrete manufacturing, ensuring it aligns with the unique demands of assembling individual units. It manages complex multilevel bills of materials, tracking components through each stage of production.
It handles work orders process by process, allowing precise control over assembly and disassembly tasks. The system supports variable product configurations and batch sizes without losing data integrity. This accuracy directly contributes to improved OEE by reducing errors and downtime.
Customer Success Story
In the chemical industry, every step of the production process must follow strict quality standards, accurate formulas, and precise timing. For our customer, ensuring product consistency, minimizing material waste, and maintaining quality traceability were major concerns.
Manual tracking and disconnected systems often led to:
Inconsistent quality control results
Material usage mismatches
Production delays and rework
Higher rates of damaged goods
With the implementation of CS Production Control System, the customer gained full visibility and control over their complex production requirements:
By switching to CS Production Control System, the company experienced:
Reduced Product Defects – Strict QC and process adherence minimized rework and scrap.
Higher Efficiency – Automated controls improved workflow and reduced manual intervention.
Stronger Traceability – Full production and quality data is logged for every batch.
Greater Compliance – System-enforced procedures support ISO and regulatory requirements.
The CS Production Control System gives confidence in every batch they produce. It ensures materials, timing, and quality are always under control.
